Ultrasonic welding

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Benchtop machines at Plastima

At a benchtop machine the operator loads the components by hand and removes them again after the weld cycle. Depending on size and geometry, one or more sonotrodes are used.

Plastima supplies the complete HiQ series from Herrmann Ultraschall — including sound insulation and safety enclosures — and tests the feasibility of your application in advance at the Tech Center in Breda.

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HiQ P – highest precision at low weld forces

HiQ P ultrasonic welding machine from Herrmann Ultraschall

Welding sensitive components or materials calls for the lowest possible weld forces. The HiQ P is ideally suited to this: even at reduced force it delivers reproducible, strong and precise weld results.

The intelligent weld process controller visualises every parameter graphically. That makes the process easy to optimise, reduces scrap and increases the efficiency of your production.

Technical features:

  • Lowest weld forces, from 10 N
  • Reproducible weld results
  • Compact, space-saving design
  • Operating frequency 35 kHz
  • Choice of DIALOG (SpeedControl) or VARIO (PropControl)

Specifications

ModelHiQ DIALOG PHiQ VARIO P
Frequency [kHz]3535
ControlDIALOGVARIO
Generator power [W]12001200
DriveSpeedControlPropControl
Weld force min./max. [N]10 – 65010 – 650
Max. stroke [mm]100100
Throat depth to centre of sonotrode [mm]180180
Electrical height adjustment [mm]200200
Outside dimensions (W × H × D) [mm]1140 × 879 × 6401140 × 879 × 640

Weld forces measured at 8 bar air pressure.

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HiQ S – flexibility for larger components

HiQ S ultrasonic welding machine from Herrmann Ultraschall

Thanks to its large working area the HiQ S suits both small and bulky components. A high degree of configurability and flexible control deliver an excellent user experience on the shop floor.

The HiQ S is available with generator power up to 6200 W and weld forces up to 2490 N, making it suitable for demanding welding, insertion and staking applications.

Technical features:

  • Generous working area, throat depth 260 mm
  • Wide range of versions and options
  • Reliable, reproducible weld result
  • Operating frequency 20 kHz, generator power up to 6200 W
  • Weld force up to 2490 N

Specifications

ModelHiQ DIALOG SHiQ VARIO S
Frequency [kHz]2020
ControlDIALOGVARIO
Generator power [W]2400 / 4800 / 62002400 / 4800 / 6200
DriveSpeedControlPropControl
Weld force min./max. [N]30 – 249030 – 2490
Stroke [mm]150150
Throat depth to centre of sonotrode [mm]260260
Electrical height adjustment [mm]400400
Outside dimensions (W × H × D) [mm]1483 × 982 × 7601483 × 982 × 760

Weld forces measured at 8 bar air pressure.

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ULTRACELL – sound insulation for the HiQ series

ULTRACELL sound insulation cabin for HiQ ultrasonic welding machines

ULTRACELL is an integrated sound insulation concept for the entire HiQ machine series. Particularly with 20 kHz applications, loud secondary noise can occur; the cabin reduces it to a safe level.

Its compact, mobile design makes ULTRACELL widely usable in production and adds ergonomics and an optional automatic start for an efficient loading cycle alongside occupational safety.

Technical features:

  • Lifting door with safety contact strip
  • Illuminated work space for precise parts handling and visual quality control
  • Rubber-cushioned foot support for a comfortable working posture
  • Casters with arresting device and equipment for crane transport
  • Options: light curtain, ESD design, safe NOK part disposal, RAL custom paint

Specifications

ModelULTRACELL 800ULTRACELL 1,200
Footprint (W × D) [mm]800 × 8001,200 × 800
Opening width [mm]450850
Opening stroke [mm]450450

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ULTRASAFE – a safe workstation in the smallest space

ULTRASAFE safety enclosure for HiQ ultrasonic welding machines

Occupational safety comes first. ULTRASAFE removes risks such as noise and unintended intervention in the work area without costing much floor space.

Both versions can be placed directly on an existing work table and combined with any model in the HiQ range. The LC version works with a light curtain and automatic start; the SP version with a sound-insulating housing and lifting door.

Technical features:

  • LC version: light curtain with automatic start after loading
  • SP version: sound-insulating housing with lifting door and safety contact strip
  • Modular expansion with accessories
  • Maintenance door at the rear with attached electrical cabinet
  • Options: ESD design, safe NOK part disposal, RAL custom paint, individual control cabinet layout

Specifications

ModelULTRASAFE LCULTRASAFE SP
Footprint (W × D) [mm]800 × 800800 × 800
Sound insulationyes
Safety cut-off circuitlight curtainsafety door
Opening width [mm]580450
Opening stroke [mm]450

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Contact details

Prefer direct contact? Feel free to call or email us.

PhonePhone
+31 76 571 43 02
E-mailE-mail
info@plastima.nl
AddressAddress
Minervum 7101, 4817 ZN Breda

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