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Laser welding systems for integration
Welding heads and modules from LPKF that become a unit inside your production line or robot cell — for contour, quasi-simultaneous and radial welding.
Laser welding in your production line
An integration system consists of a compact welding head and a separate control cabinet. Clamping technology and the workpiece carrier come from the line builder; LPKF supplies the laser, the optics and the process monitoring. After integration with the workpiece carrier the whole meets laser class 1.
Plastima guides the choice of head, optics and power, and the coordination with your automation partner.
InlineWeld 6000 – modular welding head
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Voor het lassen van gevoelige componenten en materialen zijn zo laag mogelijke laskrachten nodig. De HiQ P is daar bij uitstek geschikt voor: ook bij gereduceerde kracht levert de machine reproduceerbare, sterke en nauwkeurige lasresultaten. De intelligente lasprocesbesturing visualiseert alle parameters grafisch. Daardoor is het proces goed te optimaliseren, daalt de afkeur en stijgt de efficiency van uw productie. Technische kenmerken:
The most compact integration machine in the InlineWeld series: a welding head containing optics, scanner and f-theta lens, plus a separate cabinet with laser source and control unit. Suitable for quasi-simultaneous and contour welding. Clamping technology and the workpiece carrier come from the line builder; LPKF supports the coordination. A flexible adapter plate allows mounting on virtually any production-line interface. Technical features:
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Specifications
| Model | LPKF InlineWeld 6000 |
|---|---|
| Laser power (diode laser 980 nm) | up to 320 W, air-cooled |
| Working area [mm] | up to 230 × 300 (larger on request) |
| External cabinet dimensions (W × D × H) [mm] | 800 × 500 × 1,300 |
| Welding head dimensions (W × D × H) [mm] | 120 × 260 × 180 |
| Options | FineFocus optics, TherMoPro, PC and software packages |
Source: LPKF InlineWeld 6000 flyer (210125).
InlineWeld 6200 and 6400 – universal welding head
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Compact, universally applicable welding head for direct integration into production lines, for smaller components and varying batch sizes. The InlineWeld 6400 is the same system with the larger 150 × 135 mm working field. The system returns time and joining-path data to the line control for quality assurance. With the optional interface box it also runs stand-alone, without an MES. Technical features:
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Specifications
| Model | InlineWeld 6200 | InlineWeld 6400 |
|---|---|---|
| Laser power (diode laser 980 nm) | 160 / 235 / 320 W, air-cooled | 160 / 235 / 320 W, air-cooled |
| Working area [mm] | 100 × 100 | 150 × 135 |
| Clamping unit | top-down, pneumatic (servo optional) | top-down, pneumatic (servo optional) |
| Laser class | 1 after integration with workpiece carrier | 1 after integration with workpiece carrier |
| Welding head dimensions (W × D × H) [mm] | 350 × 380 × 900 | 350 × 380 × 900 |
| Control cabinet dimensions (W × D × H) [mm] | 800 × 500 × 1,300 | 800 × 500 × 1,300 |
| Options | FineFocus, HMI interface box, TherMoPro | FineFocus, HMI interface box, TherMoPro |
Source: LPKF InlineWeld 6200/6400 flyer (210125).
RadialWeld 2000 – compact head for radial and contour welding
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Voor het lassen van gevoelige componenten en materialen zijn zo laag mogelijke laskrachten nodig. De HiQ P is daar bij uitstek geschikt voor: ook bij gereduceerde kracht levert de machine reproduceerbare, sterke en nauwkeurige lasresultaten. De intelligente lasprocesbesturing visualiseert alle parameters grafisch. Daardoor is het proces goed te optimaliseren, daalt de afkeur en stijgt de efficiency van uw productie. Technische kenmerken:
Very compact integration head for radial and contour welding, with a fixed optic that produces a defined spot size at a defined working distance. Movement or rotation of the part is handled by the line builder. The head is supplied with an external control cabinet and mounts to the production line via a flexible adapter plate. Technical features:
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Specifications
| Model | LPKF RadialWeld 2000 |
|---|---|
| Laser power (diode laser 980 nm) | up to 320 W, air-cooled |
| Spot size | 2 or 4 mm as standard (other sizes possible) |
| Working distance | 150 mm (other distances possible) |
| External cabinet dimensions (W × D × H) [mm] | 800 × 500 × 1,300 |
| Welding head dimensions (W × D × H) [mm] | 70 × 163 × 175 |
| Options | Pyrometer with WeldApp Monitoring, TherMoPro, PC and software package |
RadialWeld 2200 – radial welding of cylindrical parts
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Voor het lassen van gevoelige componenten en materialen zijn zo laag mogelijke laskrachten nodig. De HiQ P is daar bij uitstek geschikt voor: ook bij gereduceerde kracht levert de machine reproduceerbare, sterke en nauwkeurige lasresultaten. De intelligente lasprocesbesturing visualiseert alle parameters grafisch. Daardoor is het proces goed te optimaliseren, daalt de afkeur en stijgt de efficiency van uw productie. Technische kenmerken:
Successor to the InlineWeld 2000: a welding head with a powerful laser source and a rotating arm that guides the beam around a stationary, rotationally symmetrical part. For joining cylindrical components economically and reliably in automated lines. Besides cylindrical geometries the system handles oval and customer-specific shapes. Press-fit, tapered-fit and bridge joints are possible; the latter two require external force. Technical features:
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Specifications
| Model | LPKF RadialWeld 2200 |
|---|---|
| Laser power | 235 W, spot 1 – 5 mm through different focusing optics |
| Part diameter [mm] | 5 – 80 |
| Welding head dimensions (W × D × H) [mm] | 331 × 370 × 1,043 |
| Control cabinet dimensions (W × D × H) [mm] | 800 × 500 × 1,300 |
| Options | Pyrometer, controller, interface box, active and passive pressure unit |
Brochures for laser welding integration
Download the LPKF flyers for the InlineWeld 6000, the InlineWeld 6200 and 6400 and the RadialWeld 2000 and 2200.
Contact details
Prefer direct contact? Feel free to call or email us.
Phone+31 76 571 43 02
E-mailinfo@plastima.nl
AddressMinervum 7101, 4817 ZN Breda
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