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Ultrasonic welding systems for integration
Actuators and modules from Herrmann Ultraschall that become a functional unit inside your automation line or robot cell — with the same weld process control as the series machines.
Integrating ultrasonics into your production line
Demand for complex and efficient automation systems keeps growing. Herrmann Ultraschall supplies standardised actuators and modules with their own weld process controller. Each system forms a functional unit, which greatly simplifies integration and start-up.
Plastima handles selection, engineering and commissioning in the Netherlands and Belgium, and tests your application in advance at the Tech Center in Breda.
COMPACTLINE – compact 35 kHz actuators
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Compact 35 kHz actuator line for situations where installation space and weight are decisive. Available as a single component, as a space-saving part of an automation line or as a light end-of-arm solution on a multi-axis robot. For builders of custom machines the VE COMPACTLINE is a robust alternative to a costly in-house construction: a component proven over decades, with its own weld process controller. Technical features:
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Specifications
| Model | VE COMPACTLINE VARIO | VE COMPACTLINE LOGIC | VE COMPACTLINE SOLID |
|---|---|---|---|
| Frequency [kHz] | 35 | 35 | 35 |
| Generator power [W] | 1200 | 1200 | 1200 |
| Weld force min./max. [N] | 30 – 680 | 30 – 680 | 30 – 680 |
| Stroke [mm] | 40 / 100 | 25 / 50 / 100 | 40 / 100 |
| Outside dimensions (W / H / L) [mm] | 56 / 75 / 264 – 417 | 56 / 75 / 264 – 417 | 56 / 75 / 264 – 417 |
| Operating device | 8.4" colour touchscreen | 5.7" monochrome touchscreen | 128 × 64 monochrome matrix |
| Operating modes | 5 | 5 | 3 |
| Application memories | 32 | 16 | 8 |
| Control of auxiliary functions (optional) | max. 4 | max. 2 | – |
Weld forces measured at 6 bar air pressure. Outside dimensions without sonotrode and depending on type and stroke. The SOLID is available as STE and as SDM with position measuring system.
SLIMLINE – standardised actuators for continuous operation
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Standardised ultrasonic welding for continuous operation in automation systems: 24 hours a day, seven days a week, at maximum cycle rate. SLIMLINE actuators carry all the characteristics and equipment features of the proven series machines. Whether you need high or low weld forces, the modular system offers a complete integration package for machine builders and automation specialists. Each system forms a functional unit, which simplifies integration and start-up. Technical features:
|
Specifications
VE SLIMLINE DIALOG
| Model | DIALOG 20 kHz | DIALOG 35 kHz |
|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1200 |
| Weld force min./max. [N] | 30 – 2490 | 10 – 650 |
| Stroke [mm] | 150 | 100 |
| Outside dimensions (W / H / L) [mm] | 105 / 170 / 696 | 90 / 135 / 523 |
| Operating device | 15" colour touchscreen | 15" colour touchscreen |
| Operating modes | 7 | 7 |
| Application memories | 1000 | 1000 |
| Saved welds per memory | 300 | 300 |
| Control of auxiliary functions (optional) | max. 6 | max. 6 |
VE SLIMLINE VARIO
| Model | VARIO 20 kHz | VARIO 30 kHz | VARIO 35 kHz |
|---|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1800 | 1200 |
| Weld force min./max. [N] | 30 – 2490 | 30 – 1500 | 10 – 650 |
| Stroke [mm] | 25 / 50 / 100 / 150 | 25 / 50 / 125 | 25 / 50 / 125 |
| Outside dimensions (W / H / L) [mm] | 105 / 170 / 696 | 98 / 155 / 602 | 90 / 135 / 548 |
| Operating device | 8.4" colour touchscreen | 8.4" colour touchscreen | 8.4" colour touchscreen |
| Operating modes | 5 | 5 | 5 |
| Application memories | 32 | 32 | 32 |
| Saved welds per memory | 100 | 100 | 100 |
| Control of auxiliary functions (optional) | max. 4 | max. 4 | max. 4 |
VE SLIMLINE LOGIC and SOLID
| Model | LOGIC 20 kHz | LOGIC 35 kHz | SOLID SDM 20 kHz | SOLID SDM 35 kHz | SOLID STE 20 kHz | SOLID STE 35 kHz |
|---|---|---|---|---|---|---|
| Generator power [W] | 1600 / 2400 / 4800 / 6200 | 1200 | 900 / 1600 / 2400 / 4800 / 6200 | 1200 | 900 / 1600 / 2400 / 4800 / 6200 | 1200 |
| Weld force min./max. [N] | 70 – 2350 | 30 – 590 | 70 – 2350 | 30 – 590 | 70 – 2350 | 30 – 590 |
| Stroke [mm] | 25 / 50 / 100 | 25 / 50 / 100 | 50 / 100 | 50 / 100 | 50 / 100 | 50 / 100 |
| Outside dimensions (W / H / L) [mm] | 105 / 170 / 696 | 90 / 135 / 548 | 105 / 170 / 696 | 90 / 135 / 548 | 105 / 170 / 696 | 90 / 135 / 548 |
| Operating device | 5.7" touchscreen | 5.7" touchscreen | 128 × 64 matrix | 128 × 64 matrix | 128 × 64 matrix | 128 × 64 matrix |
| Operating modes | 5 | 5 | 5 | 5 | 3 | 3 |
| Application memories | 16 | 16 | 8 | 8 | 8 | 8 |
Weld forces measured at 8 bar air pressure. Outside dimensions without sonotrode. SDM versions have a position measuring system and therefore the additional distance and depth operating modes.
HiQ modular – series machine technology as a module
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A manual workstation today, a fixed part of an automation solution tomorrow. HiQ modular takes the proven technology of the series machines one-to-one into automation without compromising on ease of operation. Knowledge and parameters from the series machine can be adopted directly. Operating device and electrical cabinet are mounted to customer requirements, and the concept can be supplemented with suitable accessories and options. Technical features:
|
Specifications
HiQ DIALOG modular
| Model | DIALOG 20 kHz | DIALOG 35 kHz |
|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1200 |
| Weld force min./max. [N] | 30 – 2490 | 10 – 650 |
| Stroke [mm] | 150 | 100 |
| Throat depth to centre of sonotrode [mm] | 260 | 260 |
| Height adjustment [mm] | 430 | 430 |
| Outside dimensions (W / H / D) [mm] | 378 / 1702 / 510 | 378 / 1702 / 510 |
| Operating device | 15" colour touchscreen | 15" colour touchscreen |
| Operating modes | 7 | 7 |
| Application memories | 1000 | 1000 |
| Control of auxiliary functions (optional) | max. 6 | max. 6 |
HiQ VARIO modular
| Model | VARIO 20 kHz | VARIO 30 kHz | VARIO 35 kHz |
|---|---|---|---|
| Generator power [W] | 2400 / 4800 / 6200 | 1800 | 1200 |
| Weld force min./max. [N] | 30 – 2490 | 30 – 1500 | 10 – 650 |
| Stroke [mm] | 25 / 50 / 100 / 125 | 25 / 50 / 100 | 25 / 50 / 100 |
| Throat depth to centre of sonotrode [mm] | 260 | 260 | 260 |
| Height adjustment [mm] | 430 | 430 | 430 |
| Outside dimensions (W / H / D) [mm] | 378 / 1702 / 510 | 378 / 1702 / 510 | 378 / 1702 / 510 |
| Operating device | 8.4" colour touchscreen | 8.4" colour touchscreen | 8.4" colour touchscreen |
| Operating modes | 5 | 5 | 5 |
| Application memories | 32 | 32 | 32 |
| Control of auxiliary functions (optional) | max. 4 | max. 4 | max. 4 |
HiQ LOGIC and SOLID modular
| Model | LOGIC 20 kHz | LOGIC 35 kHz | SOLID SDM 20 kHz | SOLID SDM 35 kHz | SOLID STE 20 kHz | SOLID STE 35 kHz |
|---|---|---|---|---|---|---|
| Generator power [W] | 1600 / 2400 / 4800 / 6200 | 1200 | 900 / 1600 / 2400 / 4800 / 6200 | 1200 | 900 / 1600 / 2400 / 4800 / 6200 | 1200 |
| Weld force min./max. [N] | 70 – 2350 | 20 – 590 | 70 – 2350 | 30 – 590 | 70 – 2350 | 30 – 590 |
| Stroke [mm] | 25 / 50 / 100 | 25 / 50 / 100 | 50 / 100 | 50 / 100 | 50 / 100 | 50 / 100 |
| Throat depth to centre of sonotrode [mm] | 260 | 260 | 260 | 260 | 260 | 260 |
| Height adjustment [mm] | 430 | 430 | 430 | 430 | 430 | 430 |
| Operating device | 5.7" touchscreen | 5.7" touchscreen | 128 × 64 matrix | 128 × 64 matrix | 128 × 64 matrix | 128 × 64 matrix |
| Operating modes | 5 | 5 | 5 | 5 | 3 | 3 |
| Application memories | 16 | 16 | 8 | 8 | 8 | 8 |
Weld forces measured at 8 bar air pressure. Outside dimensions at maximum height adjustment.
Contact details
Prefer direct contact? Feel free to call or email us.
Phone+31 76 571 43 02
E-mailinfo@plastima.nl
AddressMinervum 7101, 4817 ZN Breda
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